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Equipment Hazard Alert for Parking Brakes on Scoops

The Mine Safety and Health Administration recently issued a report saying that the Automatic Emergency Parking Brake (AEPB) on some Bucyrus (formerly Long Airdox) 400 & 600 series scoops may not automatically reset when the hand pump is used to release the AEPBs when the scoop is off. This could be associated with a number of issues, including component wear, or deviations from the original hydraulic circuit design. In such cases the AEPBs will be reset only when the scoop is re-energized and one of the hydraulic functions is operated.

Automatic functioning of AEPBs is required under Title 30CFR 75.523-3(b)(1) and (2). To insure compliance and correct operation, any 400 & 600 series scoops originally manufactured according to Bucyrus hydraulic schematics No. 220534, L-410181X20 or L-012334X1 must be maintained in accordance with Bucyrus hydraulic schematics No. 220534, L-410181X20, Revision “E”, and L-12344X1, Revision “D.” These revised schematics incorporate special notes which describe the potential issues with the AEPBs, and define the part number and installation procedure for a valve which will operate at very low pilot pressures. The following inspection can determine if a scoop’s AEPBs are in compliance:

  1. De-energize the scoop and block the wheels to prevent movement.
  2. Check that the AEPB pressure gage reads zero indicating the AEPB is set.
  3. Operate the hand pump to release the AEPB. The pressure gage will indicate pressure to show that the AEPB is released.
  4. Energize the scoop and allow the pump motor to run, but do not operate any hydraulic controls or apply the AEPB.
  5. To be in compliance, the pressure gage should drop to zero releasing the pressure, which indicates the AEPB is applied.
  6. If the AEPB pressure gage does not drop to zero to engage the AEPB, the scoop’s brake system needs to be brought into compliance. Operate a hydraulic function to release the pressure and apply the AEPB.

Please contact a field representative for assistance in correcting the noncompliance. The potential malfunction of the AEPB, however, may not be limited to this manufacturer only. www.msha.gov

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